SMF “Prodecologia”

is the leader in the CIS and Eastern Europe in the field of designing and manufacturing of equipment for:

- magnetic and electrostatic separation;
- metal detection;
- industrial water purification.

We design and manufacture

magnetic, eddy current, electrostatic separators
for extracting of metals from non-magnetic products
and separating the materials according
to their electrical properties.

We design and manufacture

triboelectric and electrostatic

separators for separating the materials

according to their electrical properties.

We design and manufacture

magnetic separators for dry and wet enrichment

and separation of metallic

and non-metallic materials.

We design and manufacture

metal detectors for detecting metallic impurities

(both ferrous and non-ferrous metals)

in the streams of non-metallic products.

We design and manufacture

magnetic mud clarifiers and

inertia-gravity filters

for industrial water purification.

INTEGRATED SOLUTIONS:

- lines of guaranteed equipment protection;
- sorting and processing complexes;
- lines for cullet processing.
Design, manufacture, supply, installation, setting-up and commissioning, service are available
from the design to the product!

Roller magnetic separator type RS

Destination

Designed for high-performance dry magnetic separation of fine-grained ore and non-metallic minerals (ilmenite, zircon, garnet, quartz sand, pegmatite, feldspar, abrasives, refractories, etc.).

Supplied

Supplied to enterprises of the following industries:

Scheme of the separator

ico_item02.gif ferro magnetic impurities   ico_item01.gif product of separation
 

Design features of the separator

  • Designed with different values of magnetic force (magnetic induction on the roller surface is up to 1,7 Т).
  • The magnetic systems comprise the permanent high-energy magnets optimized for specific conditions of use, and are resistant to high temperatures (up to 150°C).
  • Magnetic roller are designed with diameters of 120, 220 mm with the length of working zone within 500 to 2000 mm.
  • Equipped with a control panel comprised a frequency converter for stepless controlling of pulley speed.
  • Components of the world leading companies (Nord, SKF) with high performance are used.
  • Separator can be assembled in form of one, two, three or four modules.
  • The roll feeder is available to ensure even feeding of product.
  • Compare to electromagnetic roll separators:
    - no need in electricity for inducing the magnetic field;
    - smaller dimensions and weight are available;
    - low power inputs per 1 ton of raw materials are needed;
    - little production space is required.


To order   Details  ico_pdf16.gif

 

Roller magnetic separator RS for high-performance dry magnetic separation of fine-grained ore and non-metallic minerals (ilmenite, zircon, garnet, quartz sand, pegmatite, feldspar, abrasives, refractories, etc.). More detailed - http://www.prodecolog.com.ua/production/magnetic_separators/roller/rs/

 

Principle of function

The initial material is fed into the working area of roll feeder. Magnetic impurities are transported by magnetic forces of roller along the surface of the wear-resistant polymer belt removing it from the working area and unloading into the collecting chamber of the magnetic product. Output control of nonmagnetic (magnetic) product occurs by changing the position of slide damper allowing also regulating the content of useful component in the products to be separated.

Publications

Magazine "The glass container" (December) 2011:
"Application of magnetic separators in glass industry".

Magazine "Gorny Zhurnal" №12 2007:
“Usage of separators based on permanent magnets for concentration of nepheline-feldspar ores”.

The press release on carrying out IX International seminar
"Application of magnetic separators in industry".

Magazine "Glass Container" №8 2004:
"Application of roller magnetic separators in glass industry".

Magazine "Glass Container" №6 2004: 
"Magnetic separators improve the quality of raw material".

Magazine "Glass of the world" № 2 2004:
"Glass ● Raw materials ● Facts from SMF «PRODECOLOGIA»".

Magazine "Glass of the World" №1 2004:
"GLASS FACTS ● Manufactered and started".

Magazine "Glass of the World" №4 2003:
"SMF "PRODECOLOGIA". Application of roller magnetic separators in glass industry".

Magazine "Glass of the Ukraine" №3 2003:
"International seminar "Application of roller magnetic separators with Nd-Fe-B magnets for enrichment of glass raw material and eddy currenty separators for nonferrous metals' extraction from cullet".

Magazine "Glass of the World" №4 2002: 
"New equipment from SMF "PRODECOLOGIA" for separation of glass raw material".