SMF “Prodecologia”

is the leader in the CIS and Eastern Europe in the field of designing and manufacturing of equipment for:

- magnetic and electrostatic separation;
- metal detection;
- industrial water purification.

We design and manufacture

magnetic, eddy current, electrostatic separators
for extracting of metals from non-magnetic products
and separating the materials according
to their electrical properties.

We design and manufacture

triboelectric and electrostatic

separators for separating the materials

according to their electrical properties.

We design and manufacture

magnetic separators for dry and wet enrichment

and separation of metallic

and non-metallic materials.

We design and manufacture

metal detectors for detecting metallic impurities

(both ferrous and non-ferrous metals)

in the streams of non-metallic products.

We design and manufacture

magnetic mud clarifiers and

inertia-gravity filters

for industrial water purification.

INTEGRATED SOLUTIONS:

- lines of guaranteed equipment protection;
- sorting and processing complexes;
- lines for cullet processing.
Design, manufacture, supply, installation, setting-up and commissioning, service are available
from the design to the product!

Electrostatic separators type EBS-T (triboelectric)

Intended use

Intended for:
  • dry separation of mixture of polymers* by the electrical properties, in particular: PVChard + nonconducting rubber + PVCsoft + EPDM (crushed window profile), PVC + PE (crushed cable insulation), PET + PVC (crushed PET bottles), PET + PE (food packaging, containers), ABS+PS (crushed WEEE), PP+PE (plastic bottles and caps) and other mixtures (PVC + glass, PS + PP, PS + PC, PS + SAN, ABS + SAN, ABS + PVC, PET + PP, PE + PS);
  • extraction of diamonds from tailings of X-ray luminescence separation.
Under indoor conditions at air temperature from 5 and 40 ºC, with relative humidity of the internal environment of the separator not more than 40% and relative humidity of the product not more than 0.5%.

Scheme of the separator

ico_item03.gif positively charged
particles (+)   
ico_item01.gif negatively charged
particles (-)


More detailed:

 

 



Triboelektric separator EBS-T for dry separation of polymer mixture (PET + PVC, PVC + PE , PVC + rubber, PVC + glass, PS + PP, PS + PC , PP + PE, PS + ABS, PS + SUN, ABS + SUN, PA + POM + PVC), by their electrical properties. It is used in production lines of polymers recycling, after crushing, drying and classification. More detailed - http://www.prodecolog.com.ua/production/electric_separators/tribo_electric/ebs_t/

 

Application

Applied on the enterprises of:
  • recycling (processing) - in the technological lines for processing of polymers, WEEE after shredding, drying and classification and processing of cable after the stage of metal extraction;
  • extraction and enrichment of diamond ore.

Principle of function

Two-component mixture of polymers (pre-crushed, dried and classified) is fed into the loading hopper, then the product falls into a special tribocharging device.
In the tribocharging device particles of polymers mix, due to the numerous encounters with each other and the walls of the device, get positive and negative charges and then sorted out by electric field on the drum separator.
In accordance to the sign of the charge, particles are attracted either to the precipitating electrode or to the  deflecting electrode connected to the high voltage power supply.


To order


Granulated electrical cable insulation


The results of separation

The results of separation of granulated electrical cable insulation
Granulated cable insulation

The results of separation of granulated electrical cable insulation
PE

The results of separation of granulated electrical cable insulation
PVC, purity - up to 99.43%


 
Video of granulated electrical cable separation




PET-flakes


The results of separation

The results of separation of PET-flakes
PET-flakes

The results of separation of PET-flakes
PVC films

The results of separation of PET-flakes
PET, purity - up to 99.995% (PVC - 50ppm)


 
Video of PET flakes separation


 

Mixture of polymers PP+PE


The results of separation


The results of separation of mixture of polymers PP+PE
Mixture of PE + PE polymers

The results of separation of mixture of polymers PP+PE - PP
PP

The results of separation of mixture of polymers PP+PE
PE, purity - up to 97.00%


 
Video of PP+PE polymers mixture separation



Shredded window PVC-profile


The results of separation

The results of separation of shredded window PVC-profile
Shredded window PVC-profile

The results of separation of shredded window PVC-profile - PVC, EPDM
PVC, EPDM

The results of separation of shredded window PVC-profile
PVC, purity - up to 99.50%
 

Shredded WEEE


The results of separation

The results of separation of shredded WEEE
Shredded WEEE (PS+ABS+PP)

The results of separation of shredded WEEE
PS, purity - up to 95.17%

The results of separation of shredded WEEE
ABS, purity - up to 96.7%