SMF “Prodecologia”

is the leader in the CIS and Eastern Europe in the field of designing and manufacturing of equipment for:

- magnetic and electrostatic separation;
- metal detection;
- industrial water purification.

We design and manufacture

magnetic, eddy current, electrostatic separators
for extracting of metals from non-magnetic products
and separating the materials according
to their electrical properties.

We design and manufacture

triboelectric and electrostatic

separators for separating the materials

according to their electrical properties.

We design and manufacture

magnetic separators for dry and wet enrichment

and separation of metallic

and non-metallic materials.

We design and manufacture

metal detectors for detecting metallic impurities

(both ferrous and non-ferrous metals)

in the streams of non-metallic products.

We design and manufacture

magnetic mud clarifiers and

inertia-gravity filters

for industrial water purification.

INTEGRATED SOLUTIONS:

- lines of guaranteed equipment protection;
- sorting and processing complexes;
- lines for cullet processing.
Design, manufacture, supply, installation, setting-up and commissioning, service are available
from the design to the product!

Electrostatic separators type EBS (corona)

Intended use

Intended for dry high-efficiency separation of materials, that differ in electric properties:
  • mixtures of plastics and metals, including shredded cables, into metal (copper, aluminium),  and non-conducting material (plastic);
  • mixtures of different materials upon condition that one of the components has conducting characteristics (among them extraction of textile cord from rubber crumb in the processing of used tires);
  • shredded WEEE (including PCB’s) into metal (aluminium, copper, nickel, bronze, precious metals and other) and non-conducting material (plastic, textolite, fiber-glass plastic and other),
          and also for dry benefication
  • nonmetallic raw material (feldspar, pegmatite, quartz sand);
  • collective concentrates of deposits, in composition of minerals of zirconium, ilmenite, rutile, leucoxene, staurolite, tourmaline, distan, quartz;
  • rough concentrate of ores of rare metals  (tin-tungsten, monacite);
  • ores of precious metals (gold, silver);
  • diamond-bearing raw materials.

Scheme of the separator

ico_item03.gif conductive particles (+)   ico_item01.gif non-conductive particles (-)

 

Electrostatic separators EBS (corona) ffor dry high-efficiency separation of materials, that differ in electric properties

 

Application

Applies at the enterprises of the following industries:

Principle of function

The product is separated into the components, depending on the electro-conductivity, in the combined field of corona discharge with the electrostatic field.
The input product is fed on the receiving electrode, which rotates and is under a positive potential.
In the inter-electrode space all particles are charged with negative ions of air. Conductive particles, exiting the corona discharge zone, are recharged, take the sign of the receiving electrode's charge and are repelled from it.
The deflecting electrode, having the same potential as the corona electrode, creates an uneven field, facilitates an earlier deviation of electro-conductive fraction from the receiving electrode increasing the efficiency of separation into the conducting and non-conducting products. Non-conductive particles, having negative charge, are held on the drum and removed by the cleaning roller.

To order

Shredded electrical cable


The results the separation

Shredded cable
Shredded cable

The results the separation of shredded cable
PVC, purity - up to 99%

The results the separation of shredded cable
Cu, purity - up to 98%

 

Video of shredded electrical cable separation




Shredded PCB's


The results the separation



Результати сепарації подрібнених друкованих плат
Shredded PCB's

The results the separation of PCB's
Glass fiber

The results the separation of PCB's
Metal concentrate (Cu + precious metals),
purity - up to 99%


 

Video of shredded PCB's separation




Crushed PET-bottles

 

Crushed window profile


The results the separation


Crushed PET-bottles
Crushed PET-bottles

The results the separation
Al

The results the separation of crushed PET-bottles
PET, purity - up to 99,95%

 
The results the separation



The results the separation of crushed window profile
Crushed window profile

The results the separation of crushed window profile
Conductive fraction (wood, Al, Fe)

The results the separation of crushed window profile
Plastic concentrate (PVC + EPDM)