SMF “Prodecologia”

is the leader in the CIS and Eastern Europe in the field of designing and manufacturing of equipment for:

- magnetic and electrostatic separation;
- metal detection;
- industrial water purification.

We design and manufacture

magnetic, eddy current, electrostatic separators
for extracting of metals from non-magnetic products
and separating the materials according
to their electrical properties.

We design and manufacture

triboelectric and electrostatic

separators for separating the materials

according to their electrical properties.

We design and manufacture

magnetic separators for dry and wet enrichment

and separation of metallic

and non-metallic materials.

We design and manufacture

metal detectors for detecting metallic impurities

(both ferrous and non-ferrous metals)

in the streams of non-metallic products.

We design and manufacture

magnetic mud clarifiers and

inertia-gravity filters

for industrial water purification.

INTEGRATED SOLUTIONS:

- lines of guaranteed equipment protection;
- sorting and processing complexes;
- lines for cullet processing.
Design, manufacture, supply, installation, setting-up and commissioning, service are available
from the design to the product!

PCB's recycling line

Intended use

Line is intended for grinding and sorting of wastes of scrap of electronic (printed) boards into plastics (glass fiber), ferrous metal, non-ferrous and precious metals.

Principle of function and components

SMF “Prodecologia” offers efficient solutions for PCB's recycling.
Depending on the required result, the line is completed with the necessary equipment:

1.  Shredder.
Shreds material fraction 400 x 400 mm to size < 50 mm that allows to release most part of metal  components.

2.  Hammer  mill.
Mills electronic boards from fraction < 50 mm to < 15 mm at the first stage and < 5 mm at the second stage.

3. Plate magnetic separator PN-A.
Removes magnetic elements from crushed material  fraction  < 15 mm.

4.  Drum magnetic separator BS.
Provides extraction of small metal particles from  the  crushed  material  fraction  < 5 mm.

5.  Electrostatic separator EBS.
Extracts electrically conductive components (non-ferrous and precious metals) from crushed  material  fraction  < 5 mm.

If preliminary removal of aluminum components is required, eddy current separator VS  is installed additionally after shredding on the shredder (1).

PCB's recycling line

Design features

• capacity of line from 100 to 2000 kg/h;
• minimal loss of useful product with wastes, possibility of middle product (mix) recleaning;
• extraction of the smallest particles of non-ferrous and precious metals;
• individual adjustment of the process parameters for specific material;
• line is completed with equipment produced according to the specific requirements of the customer;
• automated  technological process.

 

Advantages

• short payback period of investment;
• dry separation process;
• high purity of separation products (> 98%);
• low labor intensity, ease of maintenance and operation;
• no harmful effects on the environment.

To order

The results of the separation


The results of separation of PCB's
Shredded PCB's

The results of separation of PCB's - Textolite
Textolite

The results of separation of PCB's
Metal-concentrate (Cu+precious metals),
purity - up to 99%
 
Video of shredded PCB's separation





We offer

• research of material separation processes;
• designing of lines;
• designing, manufacturing and supplying of equipment;
• installation supervision, commissioning;
• warranty and post-warranty service;
• training of personnel to work with equipment.

 
More detailed: